Ford Ranger 1pc Tonneau Cover Installation Instructions In Vehicle’s Glove Box After Installation Is Complete

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Ford Ranger 1pc Tonneau Cover Installation Instructions In Vehicle’s Glove Box After Installation Is Complete :

  1. NOTE: Two people are required to complete installation. Thoroughly clean installation areas. See Dia #1.
  2. Apply masking tape to inside of side rail. Mark and centre punch the side rail according to the above dimensions. Drill Ø7mm holes. Deburr and apply rust inhibitor to the drilled holes. Repeat for the other side of the vehicle. See Dia #2.
  3. Attach the ball strut screws to the side rail of the vehicle using the M6 spring washers, M6 flat washers and M6 nuts as shown. Tighten to 7Nm. See Dia #3.
  4. Align and loosely attach the striker brackets to the side rail using the M6 screws, M6 spring washers, M6 flat washers and M6 nuts as shown. See Dia #4.
  5. Temporarily remove the front hook brackets and retain hardware. See Dia #5.
  6. Fit the header rail to the front tub panel by reinstalling the hook brackets with retained hardware as shown. See Dia #6.
  7. Apply rust inhibitor to the threads of the self drilling screws. Install the self drilling screws as shown. Tighten to torque 5Nm. See Dia #7.
  8. Clean the top of the header rail with alcohol wipe provided and remove residue with clean cloth. Attach the bulb seal to the top of the header rail as shown. See Dia #8.
  9. To prevent water ingress, apply a bead of non-acetic silicon (not supplied) along the length of the header rail as shown. Also apply a bead of non-acetic silicon between the bulb seal and bottom hinges, and the bulb seal and corner of tub as shown. See Dia#9. NOTE: Silicon is not provided in the kit. Use only non-acetic silicon.
  10. NOTE: Two people are required to carry out fitment of the Tonneau Cover. Open tailgate and fit Tonneau Cover – secure hinges with hinge pins as shown. See Dia #10.
  11. Check Tonneau Cover is central to vehicle and the sides of Tonneau Cover do not contact the vehicle bedrail. Adjust position if necessary by loosening the top hinge screws and re-positioning Tonneau Cover to fit centrally on vehicle. Re-tighten hinges to 5Nm
    torque. See Dia #11.
  12. Attach gas struts by clipping into place as shown. Ensure the narrow end mounts to the vehicle. See Dia #12.
  13. Open Tonneau Cover and remove inspection cover by removing scrivets and rotating cover anti-clockwise. Release plastic retainer clips and unclip rods as shown. See Dia #13.
  14. Close Tonneau Cover and inspect locking mechanism. Ensure the latch hits the striker bracket centrally. If it DOES, proceed to Diagram #15 below. If it DOES NOT, adjust the striker bracket accordingly by loosening the M6 screws and moving the bracket up or down as shown. You may also need to adjust the latch mechanism by loosening the screws and moving it left or right as shown. See Dia #14. Note: Tonneau Cover has 2 stage locks. Ensure Tonneau engages with second stage of the latch.
  15. Open the Tonneau Cover and engage the lock by pressing upwards on the latch. Adjust pullrods so that they clip back into the retainer clips correctly. Do this by rotating them clockwise to shorten them or anti-clockwise to lengthen them. Clip pullrods and retainer clips back into position. Test lock by pressing the button on top of Tonneau Cover. If latch mechanism DOES NOT release, return to Step 3 and shorten the pullrods. If it DOES release, replace inspection cover. See Dia #15.

IMPORTANT: Ensure that the Tonneau Cover locking mechanism is functioning correctly before closing tailgate.

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